Damon Barber, President and Chief Executive Officer of Prospect Global
Resources Inc. (NASDAQ: PGRX) (“Prospect Global” or the “Company”), is
pleased to announce that a team of internationally-respected engineering
and consulting firms has completed work on a Pre-Feasibility Study
(“PFS”) for the Company’s potash project in the Holbrook Basin of
Eastern Arizona. The study was performed by Tetra Tech Inc. (“Tetra
Tech”), a leading provider of consulting, engineering, construction
management and technical services worldwide.
Highlights Include:(1)
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1.42 million tons per year operation(2)
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$825 million estimated capital cost
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$1.4 billion NPV at an 8% discount rate(3)
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27% after-tax IRR(3)
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Initial mine life of 26 years
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Life of mine operating costs of $115 per ton
-
Peak production of 1.55 million tons(4)
-
33 million tons of total MOP production over initial 26 year mine
life
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Approximately 1.3 million tons per annum of production over life of
mine
(1)
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The Pre-Feasibility Study contains two cases, a “Base Case” which
economically evaluates only Measured and Indicated Resources and a
“Development Case” which includes the anticipated conversion of
Inferred Resources into Measured and Indicated Resources from the
Company’s upcoming infill drilling program. The Company intends to
develop the Project in accordance with the Development Case, which
it believes is the optimal approach and realistic given the
Company’s historic and anticipated conversion of Inferred Resources
to Measured and Indicated Resources. The results in this press
release are based on the Development Case which contemplates a
mining schedule that contains 57.7% Measured and Indicated Resources
and 42.3% Inferred Resources being mined over an initial 26 year
mine life. The term “Resource” does not equate to the term
“Reserve.” Under U.S. standards, mineralization may not be
classified as a “Reserve” unless the determination has been made
that the mineralization could be economically and legally produced
or extracted. The estimation of inferred resources involves far
greater uncertainty as to their existence and economic viability
than the estimation of other categories of resources.
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(2)
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Nameplate operation based on average production from years 6 through
10.
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(3)
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Based on prices of $430 per tonne FOB Vancouver for standard
product, $450 per tonne FOB Vancouver for granular product and $480
per ton delivered U.S. Midwest for granular product. Assumes 100%
equity.
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(4)
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Year 7
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“The completion of the Pre-Feasibility Study represents a significant
milestone in the development of our Holbrook Project,” said Mr. Barber.
“The goal of our work was to lower the risks of financing, development,
construction and mining operations while simultaneously increasing
returns on capital. The PFS shows the results of that effort. We have
optimized the operation for the current resource and significantly
reduced the risks of the project for investors. The PFS estimates
confirm our view that the Holbrook Project has the potential to become a
high quality, long-life, conventional potash mine with robust economics.
We look forward to completing our Definitive Feasibility Study as soon
as possible and developing a scalable, low-risk, mining operation.”
To ensure the success in the preparation of the PFS, Prospect Global
commissioned a team of world-class engineering and specialized
consulting firms with the following roles:
-
Tetra Tech Inc. – processing plant and site engineering,
mining, permitting, cost estimating and project economics
-
North Rim Exploration – geology and resource estimation
-
John T. Boyd Company – owner’s engineers, mining
-
Novopro Projects Inc. – owner’s engineers, processing and
surface facilities
-
Brownstein Hyatt Farber Schreck – permitting, land and offsite
infrastructure
-
Saskatchewan Research Council (SRC) – metallurgical testwork
-
Huffman Laboratories – assaying and ore characterization work
-
Advanced Terra Testing, Inc. – rock mechanic testwork
-
RESPEC – rock mechanic testwork and mine design review
PFS Summary Details
Resource Estimation
Potash in the Holbrook Basin lies in two primary seams within the Supai
Formation, the KR-1 and KR-2 seams. The KR-1 seam lies above the KR-2
seam and is unevenly distributed throughout the basin. The KR-2 seam is
the primary target for delineation and development. In August 2012,
North Rim produced an NI 43-101 compliant technical report which
estimated the Holbrook Project Resource in accordance with CIM standards
and using a 40%-ft (grade x thickness) cutoff estimated the following:
KR-2 Resource Summary
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Sylvinite Tons
(millions)
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Average KCl Grade (%)
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Average Carnallite (%)
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Average Insoluble (%)
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Total KCl Tons (millions)
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Measured
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36.8
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15.48
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2.62
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3.24
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5.7
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Indicated
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286.0
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15.45
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2.42
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3.15
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44.2
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Inferred
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311.3
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16.98
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1.99
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2.67
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52.8
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Total
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634.1
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102.7
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KR-1 Resource Summary
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Inferred
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225.4
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17.24
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3.79
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16.57
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38.8
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Mining
Mine access will be via shaft. The shaft locations were sited to
maximize the flexibility for underground development and to minimize the
time from seam access to full production, thereby accelerating revenues
and cash flow. The mine orientation is based on the results of rock
mechanic analysis and is intended to enhance operational efficiency,
underground stability and employee safety. The mine design incorporates
room and pillar mining techniques utilizing continuous miners. Planned
extraction ratios, based on the results of current rock mechanic
analysis, vary within the mine plan, ranging from 40% to 48% depending
on ore thickness and pillar sizes. Approximately 247 million tons of ore
is projected to be mined over the initial 26 year mine life.
The Holbrook Project mineral resources within the Development Case mine
plan (including dilution) are entirely from the KR-2 seam and are as
follows:
KR-2 Mined Resource Summary
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Sylvinite Tons (millions)
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Measured
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13.7
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5.6
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%
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Indicated
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128.9
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52.1
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%
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Inferred
|
|
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104.7
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42.3
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%
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Total
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247.3
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100.0
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%
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Once fully operational, the mining production rate is expected to be
approximately 9.5 million tons of ore per annum. This will be achieved
by running eight continuous miner units on a DuPont rotating shift
schedule to provide 24/7 coverage.
The following table summarizes the initial life-of-mine production
schedule:
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Years
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Averages
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0
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1
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2
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3
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4
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5
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6-10
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11-15
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16-20
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21-25
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26
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RoM Ore (Ktons)
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7,068
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9,519
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9,583
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9,502
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9,509
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9,274
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9,495
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9,532
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9,548
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9,372
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3,116
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Diluted Moisture %
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0.2
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%
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0.2
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%
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0.3
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%
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0.2
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%
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0.2
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%
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0.3
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%
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0.2
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%
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0.8
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%
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1.2
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%
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1.0
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%
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1.1
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%
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Diluted KCl %
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13.7
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%
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14.5
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%
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14.9
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%
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17.9
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%
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16.8
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%
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14.8
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%
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16.9
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%
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15.6
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%
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15.2
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%
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15.1
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%
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15.2
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%
|
Mill Recovery %
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|
82.6
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%
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82.6
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%
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82.6
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%
|
|
82.6
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%
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82.6
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%
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|
82.6
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%
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82.6
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%
|
|
83.6
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%
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85.0
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%
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85.0
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%
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85.0
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%
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Prod. (MOP Ktons)
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|
835
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1,174
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1,204
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1,466
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|
1,381
|
|
|
1,180
|
|
|
1,418
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|
|
1,211
|
|
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1,229
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|
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1,220
|
|
|
417
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Note: Finished Product is 95.4% KCl
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The mining plan focuses on extracting higher head grades in the earlier
years of operation. Average production of 1.42 million tons per annum of
MOP is achieved between years 6 through 10, with peak production of 1.55
million tons in year 7. Average production of approximately 1.3 million
tons per annum is achieved over the initial 26 year life of mine.
The Development Case production schedule contains 57.7% Measured and
Indicated resources and 42.3% inferred resources. The attached graph
illustrates the breakdown of measured, indicated and inferred resources
in the Development Case production schedule.
The Company’s infill drilling program that will start in early August is
designed to maximize the potential conversion of inferred resources to
measured and indicated resources for conversion to reserves upon
completion of a Definitive Feasibility Study.
Processing
The processing plant was designed to process 29,000 wet short tons per
day or approximately 9.5 million wet short tons per year after taking
into account regularly scheduled maintenance shifts, unplanned downtime
and an annual two week shut down.
Unit processes were selected based on the results of metallurgical
testing performed at Saskatchewan Research Council (SRC) facilities. The
test results showed that the potash is easily liberated from the salt
matrices and recoverable using standard industry techniques.
The flotation test work data indicated 82.6%-88.0% recovery and 92
percent product grade were achieved in rougher flotation. Test work also
showed that a 95.4% product grade can be achieved with additional
cleaning columns. For the PFS, an 82.6% mill recovery was estimated for
years 0 thru 13, increasing to 85.0% thereafter due to secondary
recovery from evaporation ponds that will be constructed beginning in
year 11. Additional metallurgical test work during the DFS phase will be
conducted to validate previous test work, evaluate variations in feed
grade and ascertain the most cost effective way to increase mill
recovery rates, with the objective of increasing the amount of saleable
product and lowering unit operating costs.
The potash ore, containing 15.5% Sylvite (KCl) or 9.79% potassium oxide,
will be processed to produce a marketable potash product grade of 95.4%
KCl (60.3% K2O). The compaction circuit was designed with
sufficient capacity for the plant to produce a 100% granular product.
Capital Expenditures
Start-up capital expenditures are estimated at $825 million over a 2½
year construction schedule; this estimate includes $48 million for EPCM
services, $53 million of owner’s costs and an $83 million contingency:
|
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($ in millions)
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Mine
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$190.7
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Processing Plant
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159.1
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Surface Conveyance and Storage
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|
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79.4
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TSF and Evaporation Pond
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34.0
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Onsite and Offsite Infrastructure
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|
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108.5
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Project Indirects
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118.2
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Owner’s Costs
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|
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52.6
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Contingency
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82.8
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Total
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$825.3
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Operating Costs
Direct operating costs for the Development Case average $114.54 per ton
(approximately $115 per ton) over the life of mine. Costs associated
with mining comprise 56% of operating costs, processing 35%, surface
support facilities 2% and G&A 7%. The per ton break-down of operating
cost by area is as follows:
|
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$ / ROM ton
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$ / ton MOP
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Mining
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$8.60
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|
$64.34
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Processing
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|
$5.36
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|
$40.11
|
Surface
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$0.28
|
|
$2.09
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G&A
|
|
$1.07
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|
$8.00
|
Total
|
|
$15.31
|
|
$114.54
|
|
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|
Within mining, mine labor accounts for 33% of operating expenses,
followed by equipment O&M 27%, roof support 17%, hoisting and
ventilation power 13% and conveyance 10%. The following table provides a
breakdown of mining costs:
|
|
$ / ROM ton
|
|
$ / ton MOP
|
Mining Labor
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|
$2.81
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|
$20.98
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Equipment O&M
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|
$2.35
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|
$17.56
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Roof Support
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$1.42
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$10.64
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Hoisting/Ventilation
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$1.14
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$8.55
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Conveyors
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$0.88
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|
$6.61
|
Total Mining
|
|
$8.60
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$64.34
|
|
|
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Within processing, reagents represent the largest cost accounting for
approximately 40% of processing operating expenses, followed by power
24%, propane 15%, O&M 14%, labor 6%, and tailings 1%. The following
table provides a breakdown of major processing costs:
|
|
$ / ROM ton
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$ / ton MOP
|
Reagents
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$2.15
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$16.06
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Power
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$1.30
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$9.73
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Propane
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$0.81
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$6.10
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O&M
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$0.75
|
|
$5.59
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Labor
|
|
$0.29
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|
$2.20
|
Tailings
|
|
$0.06
|
|
$0.43
|
Total Processing
|
|
$5.36
|
|
$40.11
|
|
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|
Marketing and Transportation
The economics for the PFS were analyzed using as benchmarks a US$430 per
tonne FOB Vancouver price for standard product and a US$450 per tonne
FOB Vancouver price for granular product. According to Fertecon, the
3-year average basis differential between Vancouver and the U.S. Midwest
has averaged approximately US$110 per tonne from 2010 to 2012. For the
PFS, an $80 per tonne basis differential was assumed. This equated to
approximately a $480 per (short) ton U.S. Midwest delivered price. A $47
per ton average freight rate was assumed.
Development Path Forward
-
The Company has selected drillers for its upcoming infill drilling
program and will mobilize to the field in early August to begin
drilling.
-
Complete new Resource estimate by end of 2013
-
Complete remaining rock mechanic and metallurgical test work required
for the Definitive Feasibility Study with core samples obtained from
the infill drilling program
-
Optimize mine plan and plant engineering based on the new resource
estimate
-
Build-out management team – key additions identified
-
Complete Definitive Feasibility Study Q3 2014
On behalf of the Board of Directors,
Damon G. Barber
President and Chief Executive Officer
Prospect
Global Resources Inc.
About Prospect Global Resources Inc.
Prospect Global Resources Inc. is a Denver-based company engaged in
the exploration and development of a potash mine located in the Holbrook
Basin of eastern Arizona. Prospect Global’s stock is traded on the
NASDAQ Capital Market under the ticker symbol PGRX.
Additional details about Prospect Global Resources Inc. can be viewed
at the Company’s website, www.prospectgri.com.
Regarding Forward-Looking Statements
With the exception of historical matters, the matters discussed in
this press release include forward-looking statements that involve risks
and uncertainties that could cause actual results to differ materially
from projections or estimates contained herein. Such forward-looking
statements include statements regarding current and future
classification of Prospect Global’s potash resources, development of its
potash resources and potash mining facility and the Pre-Feasibility
Study. Factors that could cause actual results to differ
materially from projections or estimates include, among others, potash
prices, economic and market conditions, and the additional risks
described in Prospect Global's filings with the SEC, including Prospect
Global's Annual Report on Form 10-K for the year ended March 31, 2013.
Most of these factors are beyond Prospect Global's ability to predict or
control. The forward-looking statements are made as of the date hereof
and, except as required under applicable securities legislation,
Prospect Global does not assume any obligation to update any
forward-looking statements. Readers are cautioned not to put undue
reliance on forward-looking statements.
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